Five Dedicated Production Areas
Each process has its own zone, with dedicated tooling storage and quality stations.
Compression Molding Zone
20+ hydraulic presses, 50T to 300T. HTV silicone and rubber compounds. Manual and semi-automatic demolding.
LSR Injection Zone
4 LSR injection machines (80T–200T) with cold runner systems. Connected to Class 100 cleanroom for medical parts.
Extrusion Zone
2 extrusion lines for continuous profiles, tubing, and custom cross-sections. Inline curing oven and cutting station.
Overmolding Zone
Dedicated multi-shot machines for silicone-over-plastic and silicone-over-metal. Insert loading automation available.
Cleanroom (Class 100)
ISO Class 5 cleanroom for medical LSR parts. Positive pressure, HEPA filtration, full gowning protocol.
QC Lab
Dedicated testing laboratory: dimensional, material, and performance testing. All equipment calibrated annually.
Key Equipment List
Compression Molding Presses
| Press Type | Tonnage | Qty |
|---|---|---|
| Hydraulic (up-acting) | 50T | 6 |
| Hydraulic (up-acting) | 100T | 8 |
| Hydraulic (4-column) | 200T | 4 |
| Hydraulic (4-column) | 300T | 2 |
LSR Injection Machines
| Machine | Clamp Force | Shot Vol. |
|---|---|---|
| LST-80 (vertical) | 80T | 150 cc |
| LST-150 (vertical) | 150T | 350 cc |
| LST-200 (vertical) | 200T | 500 cc |
| 2K-Overmold (horizontal) | 120T | 280 cc |
Extrusion Lines
| Line Type | Curing | Max Width |
|---|---|---|
| Solid silicone profile | Hot air oven | 50mm |
| Sponge silicone profile | Hot air oven | 40mm |
QC & Lab Equipment
| Instrument | Standard |
|---|---|
| Digital durometer (Shore A) | ASTM D2240 |
| Tensile tester | ASTM D412 |
| CMM (coordinate measuring) | ISO 10360 |
| Compression set fixture | ASTM D395 |
Tooling Shop & Post-Processing
In-House Tooling Shop
- CNC machining center (3-axis)
- EDM (electrical discharge machining)
- Wire cutting
- Mold maintenance & repair
- Tooling lead time: 7–15 days
Post-Processing & Assembly
- Deflashing (cryogenic & manual)
- Surface treatment (plasma, coating)
- Print & pad printing on parts
- Sub-assembly (insert mounting, bonding)
- Custom packaging & barcoding
Want a Live Video Tour?
We offer live video factory tours via Zoom or WeChat. Walk through the production floor, see your mold in the press, and meet the QC team — all in real time.
